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Perform Daily or Pre-Shift Inspections: By frequently checking all of the fluid levels within the engine, along with the other related things described within the Maintenance and Operation Manual of the lift truck, you will drastically maintain your equipment's performance and longevity.
A Planned Maintenance Program or PM must be established and followed: A good planned maintenance program would really follow the maintenance schedule of the engine which is set out by the manufacturer. Several of the main things the planned maintenance program includes are frequently replacing appropriate filters and the engine oil.
Implementing an engine oil analysis program is also extremely helpful. It could help to provide a completely detailed breakdown of all the elements that are found in the oil. For example, abnormally high amounts of silica or metals can indicate there might be a failed part inside of the engine. Additionally, these findings could indicate that the engine is ingesting dirty air. If these issues are investigated and dealt with early on, you will greatly increase the overall engine life and help reduce repair expenses.
Inspect and Change the Air Filter: Weak engine performance or poor fuel economy can be the end result if you forget to periodically check and or replace the air filter inside the engine. For example, engine life could be significantly reduced if you are operating with a restricted air filter that allows dirty and unfiltered air to be pulled into the engine.
The Cooling System has to be Checked: The life of an engine and its performance can be greatly affected by the cooling system. The engine is designed and engineered to operate in a specific temperature range. Once that range is exceeded, damage might occur to the engine's internal parts. Frequent maintenance must consist of replacing the engine coolant also. Failure to perform this type of maintenance can result in damaged engine parts, specially regarding any components that are made of aluminum.